Sanyo Digital Photo Keychain HIP 215NHE5 User Guide

General Installation Manual  
General Installation Manual for SANYO HIT Photovoltaic (PV) Modules.  
Please read this manual completely before installing or using the modules.  
This manual is applied for the following products:
ޓ
HIP-215NHE5, -210NHE5, -205NHE5, -200NHE5,  
-195NHE5, -215NHE5-BO2, -210NHE5-BO2, -205NHE5-BO2, -200NHE5-BO2, -195NHE5-BO2,  
-205BE11, -200BE11, -195BE11, -190BE11, -186BE11, -180BE11, -205BE11-BO2, -200BE11-BO2,  
-195BE11-BO2, -190BE11-BO2, -186BE11-BO2, -180BE11-BO2  
PV modules generate DC  
a foot or cuts by the edge of a frame,  
and so on.  
INTRODUCTION  
electrical energy when exposed to  
sunlight or other light sources.  
Although single modules produce  
only a low voltage and current,  
shocks and burns are still a potential  
hazard.  
Thank you for choosing SANYO HIT PV  
modules. With proper operation and  
maintenance, SANYO HIT PV modules  
will provide you with clean, renewable  
solar electricity for many years.  
Keep this manual for reference. This  
manual contains important information  
about installation, maintenance and  
safety.  
ٟ
Do not carry a module by wire or  
junction box to avoid the hazard of  
electric shock and injury or any  
troubles in a module, which it may  
cause.  
To avoid the hazard of electric  
ٟ
Do not drop anything on the  
shock and injury, cover all over the  
front surface of PV modules with a  
dense opaque material such as the  
cardboard box during installing and  
handling modules.  
surfaces of module, to avoid the  
hazard of electric shock, injury.  
ٟ
To avoid the hazard of electric  
shock and fire, be sure that other  
system components do not cause  
any hazard of any mechanical or  
electrical nature to the module.  
Disclaimer of Liability  
SANYO does not assume responsibility  
ٟ
The shock hazard increases as  
and expressly disclaims liability for loss, modules are connected in parallel  
damage, or expense arising out of or in  
any way connected with such  
installation, operation use or  
maintenance by using this manual.  
SANYO assumes no responsibility for  
any infringement of patents or other  
producing higher current. The  
shock hazard increases as modules  
are connected in series producing  
higher voltages.  
ٟ
Since sparks may be generated,  
do not install module where  
flammable gases or vapors are  
present.  
ٟ
To avoid the hazard of electric  
ٟ
Never leave a module  
shock, work only under dry  
unsupported or unsecured. Do not  
drop module and do not allow  
objects to fall on module to avoid the  
hazard of injury or any troubles in  
modules that it may cause.  
rights of third parties that may result from conditions, with dry module and  
use of the module.  
tools.  
No license is granted by implication or  
under any patent or patent rights. The  
information in this manual is believed to  
be reliable, but does not constitute an  
expressed and implied warranty.  
SANYO reserves the right to make  
changes to the product, specifications,  
or manual without prior notice.  
Do not stand or step on a  
module to avoid the hazard of injury  
and the damage to a module.  
ٟ
of a module, to avoid the hazard of  
electric shocks and fire.  
ٟ
Do not use or install broken  
modules to avoid the hazard of  
electric shock and injury.  
Do not damage the back sheet  
ٟ
Do not artificially concentrate  
sunlight on module to avoid the  
hazard of fire or any trouble.  
To avoid the hazard of electric  
shock and injury, children and  
unauthorized persons should not be  
allowed near the installation of the  
solar cell modules.  
Do not touch the Junction box  
General Information  
terminals to avoid the hazard of  
electric shock and injury.  
The installation of solar modules  
requires a great degree of skill and  
should only be performed by a qualified  
licensed professional, including, without  
limitation, licensed contractors and  
licensed electricians.  
Do not change wiring of bypass  
ٟ
To avoid the hazard of electric  
diodes to avoid the hazard of electric  
shock and injury.  
shock and injury, be sure to ground  
the modules completely.  
shock, fire and injury, do not  
disassemble the module, or remove  
any part installed by the  
manufacturer.  
To avoid the hazard of electric  
ٟ
Unauthorized persons except  
ARNING  
CAUTIONS  
the qualified licensed professional  
should not open the cover of the  
junction box to avoid the hazard of  
electric shock.  
ٟ
ޓ
 All instructions should be read  
and understood before attempting to  
install, wire operate and maintain the  
photovoltaic module. Contact with  
electrically active parts of the module  
such as terminals can result in burns,  
sparks, and lethal shock whether the  
module is connected or  
Use module for its intended  
function only.  
Do not treat the back sheet and  
front surface with paint or adhesives  
to avoid any troubles.  
ٟ
ٟ
Do not touch terminals while a  
module is exposed to light.  
Provide suitable guards to prevent  
yourself contacting directly with 30  
VDC or greater to avoid the hazard of  
electric shock or injury.  
disconnected.  
When carrying a module, two or  
䂹䇭䇭 The installer assumes the risk of  
all injury that might occur during  
installation, including, without  
limitation, the risk of electric shock.  
more people should carry it by  
the frame and wear non-slip gloves  
to avoid injury by a slipping module to  
Printed in Europe 20.10.2006  
1
 
Installation (reference) – HIP-xxxBE11, -xxxBE11-BO2  
For questions regarding mounting profiles for modules, please contact your local dealer.  
SPECIFICATIONS  
Notes on specification  
(1) Powered specifications are  
measured at Standard Test Condition  
Irradiance of : 1000W/m2, 25oC cell  
temperature and solar spectral irradiance  
per IEC 60904-3.  
Solar M odule  
φ
8
14  
(2) The current output for these modules  
as shown in the Specifications is  
measured at Standard test conditions.  
These conditions may not be frequently  
observed in actual practice.  
27  
27  
Metal fitting  
(4 places)  
Mechanical Loading  
The modules should be mounted at  
the 4 or more points as shown in Fig1-1 ,  
Fig1-2 , Fig2-1 , Fig2-2 . Then, a maximum  
loading of 2400N/m2 (50PSF, in  
static state) on the module surface  
is possible.  
Mounting  
Structure Rail  
Metal fitting  
Solar Module  
CERTIFICATION  
The HIP-xxxNHE5, xxxNHE5-BO2,  
HIP-xxxBE11, -xxxBE11-BO2  
Modules comply with the  
requirements of IEC61215, Electrical  
protection Class II and the CE mark.  
Mounting Structure Rail  
M6 Nut  
Spring washer  
Flat washer  
Metal fitting  
Module  
M6 Bolt/setscrew  
Mounting Structure Rail  
Between Modules  
End of Module  
Figure1-2 : Installation  
WIRING  
General  
٨
٨
٨
٨
٨
All wiring should be done in accordance with applicable electrical codes.  
All wiring should be done by the qualified licensed professional.  
Wiring should be protected to help ensure personal safety and to prevent its damage.  
All modules connected in series should be of the same model number/type.  
Do not connect modules in parallel without using a connection box.  
Electrical Specifications  
(HIP-215NHE5, -215NHE5-BO2, -210NHE5, -210NHE5-BO2, -205NHE5, -205NHE5-BO2, -200NHE5,  
-200NHE5-BO2, -195NHE5, -195NHE5-BO2)  
㪜㫃㪼㪺㫋㫉㫀㪺㪸㫃㩷㪪㫇㪼㪺㫀㪽㫀㪺㪸㫋㫀㫆㫅  
㪤㫆㪻㪼㫃  
㪟㪠㪧  
㪟㪠㪧  
㪟㪠㪧  
㪟㪠㪧  
㪟㪠㪧  
㪄㪉㪈㪌㪥㪟㪜㪌㪃  
㪄㪉㪈㪇㪥㪟㪜㪌㪃  
㪄㪉㪇㪌㪥㪟㪜㪌㪃  
㪄㪉㪇㪇㪥㪟㪜㪌㪃  
㪄㪈㪐㪌㪥㪟㪜㪌㪃  
㪄㪉㪈㪌㪥㪟㪜㪌㪄㪙㪦㪉 㪄㪉㪈㪇㪥㪟㪜㪌㪄㪙㪦㪉 㪄㪉㪇㪌㪥㪟㪜㪌㪄㪙㪦㪉 㪄㪉㪇㪇㪥㪟㪜㪌㪄㪙㪦㪉 㪄㪈㪐㪌㪥㪟㪜㪌㪄㪙㪦㪉  
㪚㪼㫃㫃㩷㪥㫌㫄㪹㪼㫉㩷㫀㫅㩷㪪㪼㫉㫀㪼㫊㩷㪲㪧㫀㪼㪺㪼㫊㪴  
㪤㪸㫏㫀㫄㫌㫄㩷㪧㫆㫎㪼㫉㩷㩿㪧㫄㪸㫏㪀㩷㪲㪮㪴  
㪤㪸㫏㫀㫄㫌㫄㩷㪧㫆㫎㪼㫉㩷㪭㫆㫃㫋㪸㪾㪼㩷㩿㪭㫄㫇㪀㩷㪲㪭㪴  
㪤㪸㫏㫀㫄㫌㫄㩷㪧㫆㫎㪼㫉㩷㪚㫌㫉㫉㪼㫅㫋㩷㩿㪠㫄㫇㪀㩷㪲㪘㪴  
㪦㫇㪼㫅㩷㪚㫀㫉㪺㫌㫀㫋㩷㪭㫆㫃㫋㪸㪾㪼㩷㩿㪭㫆㪺㪀㩷㪲㪭㪴  
㪪㪿㫆㫉㫋㩷㪚㫀㫉㪺㫌㫀㫋㩷㪚㫌㫉㫉㪼㫅㫋㩷㩿㪠㫊㪺㪀㩷㪲㪘㪴  
㪚㪼㫃㫃㩷㪫㫐㫇㪼  
㪎㪉  
㪎㪉  
㪎㪉  
㪎㪉  
㪉㪇㪇  
㪋㪇㪅㪇  
㪌㪅㪇㪇  
㪋㪐㪅㪍  
㪌㪅㪌㪇  
㪎㪉  
㪈㪐㪌  
㪊㪐㪅㪋  
㪋㪅㪐㪍  
㪋㪐㪅㪇  
㪌㪅㪋㪎  
㪉㪈㪌  
㪋㪉㪅㪇  
㪌㪅㪈㪊  
㪌㪈㪅㪍  
㪌㪅㪍㪈  
㪉㪈㪇  
㪋㪈㪅㪊  
㪌㪅㪇㪐  
㪌㪇㪅㪐  
㪌㪅㪌㪎  
㪉㪇㪌  
㪋㪇㪅㪎  
㪌㪅㪇㪌  
㪌㪇㪅㪊  
㪌㪅㪌㪋  
㪟㪠㪫㪁㩷㩷㩿㪿㫐㪹㫉㫀㪻㩷㫆㪽㩷㪸㪄㪪㫀㩷㪸㫅㪻㩷㫄㫆㫅㫆㩷㪺㪄㪪㫀㪀  
㪤㪸㫏㫀㫄㫌㫄㩷㪪㫐㫊㫋㪼㫄㩷㪭㫆㫃㫋㪸㪾㪼㩷㪲㪭㪴  
㪝㪸㪺㫋㫆㫉㫐㩷㪠㫅㫊㫋㪸㫃㫃㪼㪻㩷㪙㫐㫇㪸㫊㫊㩷㪛㫀㫆㪻㪼  
㪮㪼㫀㪾㪿㫋㩷㪲㫂㪾㪴  
㪈㪇㪇㪇  
㪰㪼㫊  
㪈㪌  
㪈㪇㪇㪇  
㪰㪼㫊  
㪈㪌  
㪈㪇㪇㪇  
㪰㪼㫊  
㪈㪌  
㪈㪇㪇㪇  
㪰㪼㫊  
㪈㪌  
㪈㪇㪇㪇  
㪰㪼㫊  
㪈㪌  
*HIT= Hetero junction with Intrinsic Thin-layer  
Note: The values in the above table are nominal.  
Printed in Europe 20.10.2006  
3
 
Electrical SpecificationsHIP-205BE11, -205BE11-BO2, -200BE11, -200BE11-BO2, -195BE11,  
-195BE11-BO2, -190BE11, -190BE11-BO2, -186BE11, -186BE11-BO2,  
-180BE11, -180BE11-BO2 )  
Electrical Specification  
Model  
HIP  
HIP  
HIP  
HIP  
HIP  
HIP  
- 205BE11,  
- 200BE11,  
- 195BE11,  
- 190BE11,  
- 186BE11,  
- 180BE11,  
- 205BE11- BO2 - 200BE11- BO2 - 195BE11- BO2 - 190BE11- BO2 - 186BE11- BO2 - 180BE11- BO3  
Cell Number in Series [Pieces]  
Maximum Power (Pmax) [W]  
Maximum Power Voltage (Vmp) [V]  
Maximum Power Current (Imp) [A]  
Open Circuit Voltage (Voc) [V]  
Short Circuit Current (Isc) [A]  
Cell Type  
Maximum System Voltage [V]  
Factory Installed Bypass Diode  
Weight [kg]  
96  
96  
96  
96  
190  
54.8  
3.47  
67.5  
3.75  
96  
96  
205  
56.7  
3.62  
68.8  
3.84  
200  
55.8  
3.59  
68.7  
3.83  
195  
55.3  
3.53  
68.1  
3.79  
186  
54.4  
3.42  
67.0  
3.71  
180  
54.0  
3.33  
66.4  
3.65  
HIT* (hybrid of a- Si and mono c- Si)  
1000  
Yes  
14  
1000  
Yes  
14  
1000  
Yes  
14  
1000  
Yes  
14  
1000  
Yes  
14  
1000  
Yes  
14  
*HIT= Hetero junction with Intrinsic Thin-layer  
Note: The values in the above table are nominal.  
Junction box configuration and  
description of terminals (for reference)  
Modules equipped with one junction box contain  
terminals for both positive and negative polarity, and  
bypass diodes.  
Module wiring  
> The maximum number of HIP- xxxNHE5, xxxNHE5-BO2  
modules that can be wired in series is seventeen (17).  
> The maximum number of HIP- 䌸䌸䌸BE11, xxxBE11-BO2  
modules that can be wired in series is thirteen (13).  
> When your PV system includes other components  
(batteries, charge controllers, inverters, etc.), be sure to  
follow the safety recommendations of their manufactures.  
> These modules contain factory installed bypass diodes.  
If these modules are incorrectly connected to each other,  
the bypass diodes or cable or junction box may be  
damaged.  
Two terminals are dedicated to each polarity (with the  
polarity symbols engraved onto the body of the junction  
box ) (see Fig3).  
Array Wiring  
The term “array” is used to describe the assembly of  
several modules on a support structure with associated  
wiring.  
Use copper wire that is sunlight resistant and is insulated  
to withstand the maximum possible system open circuit  
voltage. Check your local codes for requirements.  
Electrical Protection  
The HIP- xxxNHE5, -xxxNHE5-BO2,  
Cable  
--xxxBE11, -xxxBE11-BO2 Module complies with the  
requirements of Electrical protection Class II.  
If necessary, the module or array can be grounded.  
Connector  
(MC Plug)  
Module Terminations  
A junction box as terminal enclosure is equipped for  
electrical connections on SANYO modules.  
The HIP- xxxNHE5, -xxxNHE5-BO2, -xxxBE11, -  
xxxBE11-BO2 modules are equipped with MC plugs as  
terminal enclosure.  
negative ( - )  
positive ( + )  
Use these MC plugs for electrical connections.  
Please contact your local dealer with questions  
regarding other electrical connections for modules.  
Figure3: Configuration of  
junction box  
Printed in Europe 20.10.2006  
4
 
Dimensions  
(Module type : HIP-xxxNHE5, -xxxNHE5-BO2,  
࡮࡮
with connector and cable)  
DIODES  
dimensions in mm  
Label  
Bypass Diodes  
When the modules in series strings  
are shaded partially, it may cause a  
reversevoltageacrosscellsor  
modules, because the current from  
othercellsin the same series is  
forced to flow through the shaded  
area, and then undesirable heating  
may occur. The use of a diode to  
bypasstheshadedareacan  
minimize both heating and reduction  
of array current.  
Junction  
Box  
4䊷㱂7  
positive(+)  
negative(-)  
Connector (MC Plug)  
All SANYO modules are equipped  
with factory installed bypass diodes.  
The factory-installed diodes provide  
proper circuit protection for the  
Mounting Places  
(4 places)  
systems within the specified system  
voltage, so that you don’t need  
any other additional bypass diodes.  
Contact your authorized SANYO  
distributor or dealer for proper diode  
type, if necessary to add or change  
diodes due to system specification.  
Front  
Side  
Backside  
Section B-B’  
Section A-A’  
Note : In case of installation on a rail structure, module must be attached  
within the depicted shaded range.  
Figure2-1 : Dimension  
MAINTENANCE  
Some maintenance is recommended to maintain optimal output performance of solar cell modules. If the module  
surface becomes dirty, it may cause reduction of output power. It is recommended to clean the surface with  
water and soft cloth or sponge. A mild non-abrasive detergent may be applied for the persistent dirt. And it is also  
recommended to inspect the electrical and mechanical connections annually.  
If you need electrical and mechanical inspection or maintenance, it is recommended to have the authorized  
professional carry out the inspection or maintenance to avoid the hazards of electric shock or injury.  
Printed in Europe 20.10.2006  
5
 
For further information,  
Please contact  
Dimensions  
(Module type : HIP-xxxBE11, -xxxBE11-BO2
࡮࡮࡮
with connector and cable)  
dimensions in mm  
[ Europe ]  
SANYO Component Europe  
GmbH  
TEL: +49-89-460095-0  
FAX: +49-89-460095-170  
Junction Box  
Label  
positive ( + )  
negative ( - )  
[ Asia Oceania ]  
SANYO Sales Marketing  
Connector (M C Plug)  
(Korea) Corporation  
TEL: +82-2-777-6468  
FAX: +82-2-777-5997  
SANYO Energy (Taiwan)  
Co., Ltd.  
TEL: +886-2-8780-8810  
FAX: +886-2-8780-8850  
M ounting Place (4places)  
SANYO (Thailand)  
Co., Ltd.  
Backside  
Side  
Front  
TEL: +66-2-248-3491  
FAX: +66-2-246-7250  
Note: In case of installation on a rail  
structure, module must be attached  
within the depicted shaded range.  
SANYO Sales & Marketing  
Corporation  
TEL: +81-6-6992-1482  
FAX: +81-6-6992-1553  
Section A-A’  
[ Africa ]  
SANYO South Africa (Pty) Ltd.  
TEL: +27-11-448-2929  
FAX: +27-11-448-2860  
Figure2-2 : Dimension  
[ Middle East ]  
SANYO Gulf Fze  
TEL: +971-4-8873939  
FAX: +971-4-8873969  
The return of any modules will not  
be accepted by SANYO unless  
prior written authorization has been  
given by SANYO.  
As part of our policy of continuous  
improvement, SANYO reserves  
the right to change product  
specifications at any time without  
prior notice.  
Printed in Europe 20.10.2006  
6
 

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