Rangemaster Cooktop RG60 User Guide

RG60  
Gas Hob  
User Guide  
&
Installation & Service Instructions  
U109925 - 02  
 
DocNo.011-0001 - Introduction gas  
1. Before You Start...  
Thank you for buying a Rangemaster hob. It should give you  
many years trouble-free cooking if installed and operated  
correctly. It is important that you read this section before you  
start, particularly if you have not used a gas hob before.  
Personal Safety  
Accessible parts will become hot during use and will  
retain heat even after you have stopped cooking.  
Keep babies and children away from the hob and  
never wear loose-fitting or hanging clothes while  
the appliance is in use.  
This appliance is designed for domestic cooking  
only. Using it for any other purpose could invalidate  
any warranty or liability claim. In particular, the  
oven should NOT be used for heating the kitchen  
– besides invalidating claims, this wastes fuel and  
may overheat the control knobs.  
When the hob is not in use make sure that the  
control knobs are in the OFF position.  
Always keep combustible materials, e.g. curtains,  
and flammable liquids a safe distance away from  
your hob.  
Installation and Maintenance  
Do not spray aerosols in the vicinity of the hob while  
it is on.  
In the UK, the hob must be installed by a CORGI registered  
gas engineer. The electrical installation should be in  
accordance with BS 7671. Otherwise, all installations  
must be in accordance with the relevant instructions  
in this booklet, with the relevant national and local  
regulations, and with the local gas and electricity supply  
company requirements.  
Use dry oven gloves when applicable – using damp  
gloves might result in steam burns when you touch  
a hot surface. Do not use a towel or other bulky cloth  
in place of a glove – it might catch fire if brought into  
contact with a hot surface.  
Make sure that the gas supply is turned on and that the hob is  
wired in and switched on (the hob needs an electricity supply  
for ignition).  
Never operate the hob with wet hands.  
Never heat unopened food containers. Pressure  
build up may make the containers burst and cause  
injury.  
Only a qualified service engineer should service the hob and  
only approved spare parts should be used.  
Do not use unstable saucepans. Always ensure that  
you position the handles away from the edge of the  
hotplate.  
Always allow the hob to cool and then switch it off at the  
mains before cleaning or carrying out any maintenance work,  
unless specified otherwise in this guide.  
Never leave the hotplate unattended at high heat settings.  
Pans boiling over can cause smoking, and greasy spills may  
catch on fire. Use a deep fat thermometer whenever possible  
to prevent fat overheating beyond the smoking point.  
Peculiar Smells  
Make sure the room is well ventilated to the outside air (see  
‘Ventilation’ below). People with respiratory problems should  
vacate the area for this brief period.  
Never leave a chip pan unattended. Always heat fat  
slowly, and watch as it heats. Deep fry pans should  
be only one third full of fat. Filling the pan too full  
of fat can cause spill over when food is added. If you  
use a combination of oils or fats in frying, stir them  
together before heating, or as the fats melt.  
If You Smell Gas…  
DO NOT turn electric switches on or off.  
DO NOT smoke  
DO NOT use naked flames  
Foods for frying should be as dry as possible. Frost on frozen  
foods or moisture on fresh foods can cause hot fat to bubble  
up and over the sides of the pan. Carefully watch for spills or  
overheating of foods when frying at high or medium high  
temperatures. Never try to move a pan of hot fat, especially a  
deep fat fryer. Wait until the fat is cool.  
DO turn off the gas at the meter or cylinder  
DO open doors and windows to get rid of the gas  
DO keep people away from the area affected  
Call your gas supplier.  
If you are using natural gas in the UK ring the National Grid  
on: 0800 111 999.  
Do not use water on grease fires and never pick up a  
flaming pan. Turn off the controls and then smother  
a flaming pan on a surface unit by covering the pan  
completely with a well fitting lid or baking tray. If  
available, use a multipurpose dry chemical or foam-  
type fire extinguisher.  
Ventilation  
Using a gas cooking appliance will result in the production of  
heat and moisture in the room in which it is installed. Make  
that the kitchen is well ventilated; keep natural ventilation  
holes open or install a powered cooker hood that vents  
outside. If you have several burners on or use the hob for a  
long time, open a window or turn on an extractor fan.  
Take care that no water seeps into the appliance.  
Only certain types of glass, glass-ceramic, earthenware or  
other glazed containers are suitable for hotplate cooking;  
others may break because of the sudden change in  
temperature.  
1
 
Cleaning  
In the interests of hygiene and safety, the hob should be kept  
clean at all times as a build up of fats and other foodstuffs  
could result in a fire.  
Clean only the parts listed in this guide.  
Clean with caution. If a wet sponge or cloth is used to wipe  
spills on a hot surface, be careful to avoid steam burns. Some  
cleansers can produce noxious fumes if applied to a hot  
surface.  
2
 
DocNo.021-0001 - Overview RG60 gas  
Fig.2-1  
2. Hob Overview  
ArtNo.316-0008 RG70 hob iso  
The diagram by each of the control knobs indicates which  
burner that knob operates (Fig.2-1). Each burner has a  
special Flame Safety Device (FSD) that stops the flow of gas if  
the flame goes out.  
Fig.2-2  
To light a burner, push in and turn the associated control  
knob anti-clockwise (Fig.2-2) to the ‘highposition indicated  
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by the large flame symbol [ ]. Keep the knob pressed down  
for 3-5 seconds to let the gas through to the burner. The  
igniter should spark and light the gas.  
If, when you let go of the control knob the burner goes out,  
then the safety device has not held in. Turn the control to the  
off position and wait one minute then try again, this time  
holding in the control knob for slightly longer.  
Fig.2-3  
Adjust the flame to suit by turning the control knob clockwise  
(Fig.2-3).  
Ensure that the flames are under the pans. Using a lid will  
Art
help the contents boil more quickly (Fig.2-4).  
Large pans should be spaced well apart.  
Fig.2-4  
ArtNo.311-0001 Righ
3
 
Pans and kettles with concave bases or down turned base  
rims should not be used (Fig.2-5).  
Fig.2-5  
Fig.2-6  
Fig.2-7  
Simmering aids, such as asbestos or mesh mats, are NOT  
recommended. They will reduce burner performance and  
could damage the pan supports (Fig.2-6).  
You should also avoid using unstable and misshapen pans  
that may tilt easily, and pans with a very small base diameter,  
e.g. milk pans, single egg poachers (Fig.2-7).  
The minimum recommended pan diameter is 120mm. The  
maximum allowable pan base diameter is 250mm.  
Hob Care  
The burner parts can be removed for cleaning; see ‘Cleaning  
your hob’.  
You should wipe the top surface of the hob around the  
hotplate burners as soon as possible after spills occur. Try to  
wipe any spills off while the hob is still warm.  
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Note: The use of aluminium pans may cause metallic marking  
of the pan supports. This does not affect the durability of the  
enamel and may be cleaned off with an appropriate metal  
cleaner.  
ArtNo.311-0004 Tipping wok  
4
 
DocNo.041-0001 - Cleaning - BI hob gas 4-element  
Fig.3-1  
3. Cleaning Your Hob  
Essential information  
Allow the cooker to cool and then isolate the electricity  
supply before carrying out any thorough cleaning.  
Never use paint solvents, washing soda, caustic  
cleaners, biological powders, bleach, chlorine based  
bleach cleaners, coarse abrasives or salt. Do not  
mix different cleaning products – they may react  
together with hazardous results.  
All parts of the hob can be cleaned with hot soapy water  
– but take care that no surplus water seeps into the appliance.  
Remember to switch on the electricity supply before re-using  
the cooker.  
ArtNo.316-0007 Gas burner  
We have developed a range of cleaning products that give  
maximum performance without damaging the hob surfaces.  
More information is available through the Cookware Collection  
brochure supplied with your cooker and our website, www.  
rangemaster.co.uk.  
A – Cap, B – Head, C – Notch, D – Base, E – FSD , F – Electrode  
Regular cleaning is recommended. For easier cleaning, wipe  
away any spillages immediately.  
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Hotplate Burners  
The burner heads and caps can be removed for cleaning  
(Fig.3-1). Make sure they are absolutely dry before replacing  
them.  
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The single ring burners  
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When refitting the burner head, ensure that the notch and  
opening lines up with the electrode in the base. Check that  
the burner head is level and that the cap is fitted centrally on  
the burner head.  
ArtNo.050-0009 Cleaning table 1  
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Cleaning Table  
Refer to the cleaning tables (Table 3-1 and Table 3-2) for  
Table 3-1 Cleaning the hotplate  
details on cleaning the hob.  
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The cleaners listed are available from supermarkets or  
electrical retailers. For enamelled surfaces use a cleaner  
that is approved fro use on vitreous enamel. The Vitreous  
Enamel Association has a list of approved suppliers.  
telephone: 01527 893031.  
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ArtNo.050-0010 Cleaning table 2  
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Table 3-2 Cleaning outside the hotplate  
5
 
DocNo.051-0001 - Troubleshooting - BI hob gas  
4. Troubleshooting  
If there is an installation problem and I don’t get  
my original installer to come back to fix it, who  
pays?  
You do. Service organisations will charge for their call-  
outs if they are correcting work carried out by your  
original installer. Therefore, it’s in your own interest to  
keep track of this installer so that you can contact them  
as required.  
Hotplate ignition or hotplate burners faulty.  
Is the power on? If not, there maybe something wrong  
with the power supply.  
Are the sparker (ignition electrode) or burner slots  
blocked by debris?  
Are the burner trim and caps correctly located? See the  
section on ‘Cleaning’.  
Hotplate burners will not light.  
Make sure that the burner parts have been replaced  
correctly after wiping or removing for cleaning.  
Check that there is not a problem with your gas  
supply. You can do this by making sure that other gas  
appliances you may have are working.  
Do the burners spark when you turn on the control? If  
not, check that the power is on.  
6
 
INSTALLATION  
Check the appliance is electrically safe and gas sound when you have finished.  
DocNo.061-0001 - Installation RG60 gas  
5. Installation  
In the Republic of Ireland:  
Dear Installer  
The installation must be carried out by a Competent Person  
and installed in accordance with the current edition of IS 813  
“Domestic Gas Installations, the current Building Regulations  
and reference should be made to the current ETCI rules for  
electrical installation.  
Before you start your installation, please complete the details  
BELOW.  
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Provision of Ventilation  
This appliance is not connected to a combustion products  
evacuation device. Particular attention shall be given to the  
relevant requirements regarding ventilation.  
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In the UK:  
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The room containing the hob should have an air supply in  
accordance with BS 5440 Part 2: 2000. All rooms require an  
openable window or equivalent, while some rooms require a  
permanent vent in addition to the openable window. The hob  
should not be installed in a bedsitting room with volume less  
than 20m³. If it is installed in a room of volume less than 5m³  
an air vent of effective area 100cm² is required; if it is installed  
in a room of volume between 5m³ and 10m³, an air vent of  
effective area 50cm² is required; while if the volume exceeds  
11m³, no air vent is required.  
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Should your customer have a problem relating to your  
installation they will be able to contact you easily.  
If there are other fuel burning appliances in the same room,  
BS 5440 Part 2: 2000 should be consulted to determine the  
requisite air vent requirements.  
You must be aware of the following safety  
requirements & regulations:  
In the Republic of Ireland:  
Before installing, make sure that the local distribution  
conditions (nature of the gas and gas pressure) and the  
adjustment of the appliance are compatible.  
Reference should be made to the current edition of IS 813,  
which makes clear the conditions that must be met to  
demonstrate that sufficient ventilation is available.  
This appliance must be installed in accordance with the  
regulations in force and only in a well-ventilated space. Read  
the instructions before installing or using this appliance.  
Location of the Hob  
The hob may be installed in a kitchen/kitchen diner but NOT  
in a room containing a bath or shower.  
The regulations and standards are as follows:  
In the UK:  
Note: An appliance for use on LPG shall not be installed  
in a room or internal space below ground level, e.g. in a  
basement.  
In your own interest and that of safety, it is law that  
all gas appliances be installed by competent persons.  
CORGI registered installers undertake to work to safe and  
satisfactory standards. Failure to install the appliance  
correctly could invalidate any warranty or liability claims and  
lead to prosecution.  
Conversion  
All models are supplied set for use on group H natural gas.  
A conversion kit for LP gas is included with the appliance.  
See the instructions that are supplied with the conversion  
kit. After converting the appliance please attach the Gas  
Conversion sticker over the appropriate area of the data  
badge; this will identify the gas type the appliance is now set  
for.  
This appliance should not be installed in a boat or  
caravan.  
The hob must be installed in accordance with:  
All relevant British Standards / Codes of Practice, in  
particular BS 5440 Part 2 2000  
This appliance is designed for domestic cooking only. Use for  
any other purpose could invalidate any warranty or liability  
claim.  
For Natural Gas – BS 6172 : 1990 and BS 6891 : 1998  
For LP Gas – BS 5482-1:1994 (when the installation is  
in a permanent dwelling)  
The Gas Safety (Installation and Use) regulations  
1998  
The relevant Building / IEE regulations  
7
 
INSTALLATION  
Check the appliance is electrically safe and gas sound when you have finished.  
You will need the following equipment to complete the hob  
installation satisfactorily:  
Fig.5-1  
 
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Gas Pressure tester  
Flexible gas hose  
Multimeter  
 
You will also need the following tools:  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
Electric drill  
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Jigsaw  
Steel tape measure  
Cross head screwdriver  
Pencil  
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Adjustable spanner  
Sharp knife  
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Checking the Parts  
Check that the appliance is in a good condition after having  
removed the packaging. In case of doubt, do not use the  
appliance and contact the retailer.  
Fig.5-2  
The hob also has 2 pan supports  
Never leave the packaging materials (cardboard, plastic  
bags, polystyrene foam, etc.) within children’s reach since  
they could become potential sources of danger.  
Positioning the Hob  
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The hob should be fitted into a work surface, which is  
at least 600mm deep. In position, it has a maximum  
thickness of 50mm from the top of the work surface.  
The cut-out dimensions are shown in (Fig.5-1) and  
the minimum clearances in (Fig.5-2). The minimum  
recommended distances from the hob to nearby surfaces  
are shown in (Fig.5-3).  
ArtNo.316-0011 60cm hob clearances Gas  
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*Any hob hood should be installed in accordance with the  
hood manufacturer’s instructions.  
Fig.5-3  
Surfaces of furniture and walls at the sides and rear of the hob  
should be heat, splash and steam resistant. Certain types of  
vinyl or laminate kitchen furniture are particularly prone to  
heat damage and discolouration.  
Fig.5-4  
 
 
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We cannot accept responsibility for damage caused by  
normal use of the hob to any material that de-laminates  
or discolours at temperatures less than 65°C above room  
temperature.  
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For safety reasons curtains must not be fitted immediately  
behind the hotplate.  
Conversion to LP  
If the appliance is to be converted to LP gas do the  
conversion at this point. See the conversion section of these  
instructions.  
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8
 
INSTALLATION  
Check the appliance is electrically safe and gas sound when you have finished.  
Gas Connection  
Before connecting the appliance, check that it is suitable for  
Pressure Testing  
The gas pressure can be measured at one of the hotplate  
your gas and electricity supply. This information is on the data burner injectors. Lift off a burner head. Fit the pressure gauge  
label fixed to the underside of the hotplate. Gas connection  
must comply with the relevant standards and regulations in  
force.  
to the injector. Turn on and light one of the other hotplate  
burners. Turn on and push in the control knob for the burner  
with the pressure gauge fitted to let gas through.  
The gas connection point is towards the rear of the hob. The  
inlet union is Rp ½.  
Turn off the burners. Reassemble burner top, making sure it is  
reassembled in the correct way on the burner body.  
The appliance must be connected to the gas supply system  
with one of the following:  
Fixing the Hob  
The hob must be sealed to the work surface to prevent liquid  
from entering into the cabinet. A tape seal is supplied with  
the hob.  
A rigid steel pipe  
The joints of this pipe must consist of threaded fittings  
conforming to the standards. The use of seals such as hemp  
with suitable cement, or Teflon tape, is permitted.  
Carefully follow these instructions to correctly apply the  
seal: Turn the hob over and place in on a secure, level  
surface. Detach the seal from the backing, checking that the  
transparent protection still adheres to the seal itself. Carefully  
position the seal along the edge of the hob. Take special care  
in the corners making sure there are no gaps. The ends of the  
strips must fit together without overlapping.  
A copper pipe  
The joints of this pipe must consist of unions with mechanical  
seals.  
A flexible hose  
If the surface that the hob is to be fitted to is tiled or is not  
reasonably smooth, additional sealing with a waterproof  
silicone sealant may be required.  
A hose is not supplied by with the hotplate. Hoses may be  
purchased at most buildersmerchants.  
The hose should be fitted so that both inlet and outlet  
connections are vertical so that the hose hangs downwards.  
Turn the hob back the right way up and position it in the  
worktop cut-out.  
The hose must be in accordance with the relevant standards.  
In the UK these are:  
Secure the hob to the worktop using the brackets supplied.  
The positioning of the bracket is dependent on the thickness  
of the worktop as shown in (Fig.5-4).  
For Natural Gas the flexible hose must be in accordance with  
BS 669.  
Note: Slide the optional sleeve onto the bracket if fitting to  
For LP Gas it should be capable of 50mbar pressure, 70°C  
temperature rise and carry a red stripe, band or label.  
thin work surfaces.  
Locate the bracket to the slot on the hob base and then  
tighten the retaining screw until it is locked to the worktop.  
Safety Information  
Ensure that the gas supply pipe is never able to touch  
moveable parts of the built-in cabinet (e.g. drawers). It must  
not pass through compartments that could be used for  
storage purposes.  
When using a flexible hose, it is essential to comply with the  
following instructions:  
No part of the pipe must be able to touch parts the  
temperature of which exceeds 75°C  
The pipe must not be pulled or twisted, throttled or  
tightly bent.  
It must not come into contact with sharp edges or  
corners.  
It must be easy to inspect the entire pipe length in order  
to check its state of wear.  
The pipe must be replaced within the date stamped on  
the pipe itself.  
If in doubt, contact your supplier.  
After completing the gas connection check the hotplate is  
gas sound with a pressure test.  
9
 
INSTALLATION  
Check the appliance is electrically safe and gas sound when you have finished.  
Electrical Connections  
Hotplate checks  
This appliance must be installed by a qualified electrician  
to comply with the relevant Institute of Electrical  
Engineers (I.E.E.) regulations and also the local electricity  
supply company requirements.  
Check each burner in turn. There is a spark ignition system  
that works when the knob is pressed in. Each burner also has  
a special safety device that stops the flow of gas if the flame  
goes out.  
WARNING: THIS APPLIANCE MUST BE EARTHED  
Push in and turn a control knob to the large flame symbol [ ].  
Note: All external wiring must comply with the IEE  
Keep holding the knob pressed in to let the gas through to  
the burner for few seconds. The igniter should spark and light  
the gas.  
Regulations for the Electrical Equipment of Buildings.  
Connection to the electrical supply can be made with either  
a plug and socket, or be permanently wired via a double pole  
switch. The hob is supplied with a 3-core cable, 900mm long.  
If, when you let go of the control knob, the burner goes out,  
the safety device has not held in. Turn the control to the  
OFF position and wait one minute, then try again this time  
holding in the control knob for slightly longer.  
If a replacement cable is fitted it must be 250V high  
temperature PVC (85°C), 1 mm²minimum conductor size.  
Plug Connection  
Customer Care  
Please complete your contact details in the front of this  
section. Please inform the user how to operate the hotplate  
and hand over the instruction pack.  
For a plug connection a three-pin plug to BS 1363 with a  
capacity of not less than 13A must be used and fitted with a  
3A fuse, ‘ASTAapproved to BS 1362.  
After replacing the fuse the cover must be refitted. If the  
cover is lost, the plug must not be used until a replacement  
cover has been obtained from your supplier. The colour of the  
correct fuse carrier is that of the coloured insert in the base of  
the fuse recess, or stated elsewhere on the plug. Always state  
this colour when ordering a replacement fuse carrier.  
Thank you.  
IMPORTANT: The wires in the mains lead are coloured in  
accordance with the following code:  
Green and yellow: Earth  
Blue:  
Neutral  
Live  
Brown:  
10  
 
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON  
Disconnect from electricity and gas before servicing. Check appliance is safe when you have finished.  
DocNo.071-0001 - LP gas conversion - BI hobs  
6. Conversion to LPG Gas  
Check in the ‘Technical Data’ section at the back of the  
Fig.6-1  
instructions that the cooker is convertible to the gas you  
want to use.  
This conversion must be performed by a suitably  
competent person, in accordance with these instructions  
and with the local supply company requirements.  
Failure to convert the appliance correctly could  
invalidate any warranty or liability claims and lead to  
prosecution.  
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The conversion instructions must be used in conjunction  
with the rest of the appliance instruction, in particular  
for information on Standards, cooker positioning,  
connection, hose suitability, etc.  
When servicing or replacing gas-carrying components,  
disconnect from the gas before starting, and check that  
the appliance is gas sound after completion.  
Do not use reconditioned or unauthorised gas controls.  
Disconnect from the electricity supply before  
commencing servicing.  
Before electrical reconnection, check that the appliance  
is electrically safe.  
Injectors  
Remove burner caps and heads. Remove old jets. Fit the  
new jets (see Technical Data section at the back of the  
book for correct jets). Reassemble in reverse order.  
Tap Adjustment  
Disconnect from the electricity supply.  
Pull off all the control knobs. Insert a suitable small  
flat screwdriver into the hole in the end of the control  
spindle, and turn the bypass screw on each control  
clockwise to the stop (Fig.6-1). Refit the control knob.  
Affix Label  
Stick the LP gas label over the natural gas part of the  
appliance data label.  
Pressure Testing  
Make sure that the appliance is gas sound; refer to  
‘Pressure Testing’ earlier in the section.  
Check the operation of all the burners.  
11  
 
DocNo.091-0001 - Circuit diagram - RG60/RGG60 gas  
7. Circuit Diagram  
N
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ArtNo.080-0015 - RG60/RGG60 circuit diagram  
A
B
Spark generator  
Ignition switch  
12  
 
DocNo.101-0001 - Technical data RG60 gas  
8. Technical Data  
The hob is an independent Class 3 built-in unit.  
This hob is category II2H3+  
It is supplied set for group H natural gas. A conversion kit from NG to LP gas is packed with the hob.  
INSTALLER: Please leave these instructions with the user.  
DATA BADGE LOCATION: Base of the hob.  
COUNTRY OF DESTINATION: GB/IE  
Gas  
Electric  
Natural Gas  
20mbar  
29mbar  
37mbar  
220 – 240V 50Hz  
Butane  
Propane  
(See appliance data badge for test pressures)  
Dimensions  
Overall height  
Above worktop 50mm  
Below worktop 50mm  
Overall width  
620mm; see ‘Positioning of Cooker’  
Overall depth  
520mm  
See ‘Positioning of Cooker’  
650mm  
Space for fixing  
Minimum space above hotplate  
Connections  
Gas  
Electric  
Rp ½ at rear right-hand side  
220 – 240V 50Hz  
Ratings  
Natural Gas  
L.P. Gas  
Hotplate  
Injector  
129  
Injector  
87  
Large Burners  
Medium Burners  
Small Burner  
3.0kW  
1.75kW  
1.0kW  
3.0kW (218g/h)  
1.75kW (124g/h)  
1.0kW (73g/h)  
101  
66  
77  
50  
Gas burner inputs based on Gross Calorific Value  
13  
 
DocNo.111-0002 - Warranty No.9  
9. Warranty/After Sales Service  
If consultation or technical assistance is needed, please  
provide the local authorised service agent with the purchase  
invoice and the product code/serial number.  
The 2 years free maintenance for the operation of the  
appliance started from the date of purchase of this product.  
Any cosmetic damage to the appliance must be reported  
within 90 days of delivery.  
For in-warranty service please call: 0845 6035312.  
For general enquiries please call: 0870 7895107.  
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DocNo.000-0001 - Back cover Rangemaster  
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ANo.000-0003 E logo  
 

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